Officials at the Citgo Petroleum Corp. refinery said one of the plant’s three catalytic converters, used in refining gasoline, exploded Sunday night. LEMONT, Illinois (Reuters) - Citgo Petroleum Corp effectively shut down its refinery near Chicago after a fire at its main crude unit, saying it did not know when operations might resume. ″It’s one of the more hazardous times,″ he said. That explosion and fire also occurred in a catalytic converter unit. Despite the water spray, the fluid found an ignition source. ″It’s sort of like landing and taking off in an airplane. Sources said it is considered major surgery, but is not an uncommon step. The unit made jet fuel.
The CDU was shut for nearly 10 months and the plant’s gasoline production was cut by at least 50 percent.
Investigation Status: The CSB issued urgent recommendations on December 9, 2009, and formally closed its investigation at a public meeting on January 28, 2015. The plant is located in an industrial corridor of southwestern Louisiana, near Lake Charles, that plays host to a large number of chemical and petroleum plants. Davidson said it would be at least several days before officials would be able to determine why the explosion occurred and place a dollar estimate on the damage. The refinery’s 40,000 bpd delayed coking unit won’t be able to take the residual crude from CDU as it is already processing near its capacity, the sources said. In 2007, it was convicted of a violation of the Clean Air Act for operating an oil-water separator without proper pollution -control equipment. The bottoms section is where the gunky residual crude oil accumulates in a distillation unit. Davidson said residents, the closest living about a mile from the plant, reported the blast shook their homes, but no damage was reported. These units are expected to restart sometime after the CDU resumes produciton, the sources said. Workers cut off pipelines and the fire burned itself out early Monday after 2 1/2 hours, said plant spokesman Bob Davidson. The other two people killed, whose names were withheld pending notification of relatives, worked for International Maintenance Corp., a contractor Ten people, including six Citgo workers and four contract employees, were taken to hospitals. A leak of combustible fluid from machinery hot enough to melt lead is viewed as the likely cause of the October 23 fire at the 174,500 barrels per day (bpd) plant in Lemont near Chicago, according to sources familiar with the investigation of the blaze. Unlike the CDU, which operates at or near atmospheric pressure, a VDU refines residual crude in a vacuum, and is often seen as an extension of the crude unit, which begins the refining process by breaking oil down into feed for all other units at a refinery. The blaze caused no injuries, but heavily damaged the VDU and some of its supports, while doing lighter damage to the piping connecting the VDU with the crude unit. The conflagration burned for three hours at the base of the VDU, causing heat distress to the supports. (AP) _ An explosion and fire at one of the nation’s largest oil refineries killed three people and injured at least 12 others, authorities said Monday. Ultimately, they decided against doing the work to re-route piping in favor of starting repairs to the CDU. A fire in the alkylation unit at CITGO's Corpus Christi refinery led to a release of hydrofluoric acid (HF).
Davidson said the Citgo refinery is among the nation’s largest, using about 320,000 barrels of crude oil a day.
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citgo refinery fire